The manufacturer of the weighing mechanism offers railway truck scales for production workshops. This is a massive steel structure designed to conduct weighing of goods transported by freight trains. The presented models are manufactured by a modern production line. A warranty is provided for the entire model range. By using these scales it is possible to weigh raw materials from 30,000 kg to 200,000 kg.

Features and selling points of scales for railway trains

Railway truck scales can be used in multiple ways. In the catalog of the Weighing Equipment Works, you can order the following types of construction:

• Static weighing by carts
• Static weighing by wagonload
• Combined scales.
• Dynamic weighing by carts
• Static-dynamic weighing.
• Axial dynamic weighing

Each type of construction has its own advantages and options. You can weigh the load when the train is completely stopped, when the train is in motion, or you can use combined weighing technique, when the weight is estimated both during movement (in motion) and at a complete stop (in static).

Railway static scales are designed to weight unloaded and filled containers, as well as a tank wagon. The main advantage is that you can weight materials up to 200 tons, and the important things can be put into operation both as a foundation and without it. Dynamic railway truck scales are a modular design, there can be operated one or more weighing sections, access and intermediate platform modules. There are two types of installation: as a foundation and without any foundation. The foundation is a sand bedding, reinforced concrete or reinforced foundation, in which the embedded elements are installed. If there is no foundation, the scales are installed on a reinforced concrete slab.

Advantages of railway wagon scales of the ZVO

The scales are made of steel 09G2S

A universal software package with the ability to center and calculate the load difference on the sides and on the car bogies

Car loading dosing system, the possibility of dosing directly on the scales

Operation in aggressive environments and explosion-proof design

High accuracy of weighing, including in motion

Among the important qualities of railway truck scales, we highlight the following:

• Electronic operation principle. The mechanical operation principle is now rarely used.
• Analog and digital strain gauge system. In the first case, there is one working channel for all sensors, in the second case, a separate working channel is allocated for each sensor.
• Resistance to temperature fluctuations. The operating temperature range is from - 50 °C to + 50 °C.

Load lifting devices have up to seven modules, the length of the elements is from three to seven. Besides the railway truck scales, Weighing Equipment Works offers customers an additional design, for example, a display on which you can see the results of weighing, the software for the equal distribution of products in the wagon, or a vision-based inspection system for wagons and other features.

Standard list of equipment

• Load receptor assembled with rails
• Secondary measuring element
• A set of strain gauge indicators assembled with mounting units
• Balancing box
• Cable wiring
• Standard plan for the construction of a reinforced concrete foundation
• Packaged software
• Instruction manual set
• Connecting cable
• Registration certificate of the scales

Important: type of the scales with no foundation has an additional standard equipment: an intermediate platform, 2 entry platforms and an installation frame.

Additional equipment

• Additional remote display
• Vision-based inspection system of wagons
• Dust-ignition-proof construction
• Digital measurement system

A special device - Monacs loader scales - allows you to weigh the load accurately as possible in order to dose it further. Now, there are no complete analogues in the world market for such equipment yet. It implements a system for determining the weight and monitoring of vehicles, and is used to determine the weight of goods in static and dynamic mode. All information about the reports is kept in data storage for a year or more, even if the loader is working at a quite intensive rate. These scales are suitable for front-end loaders and fork-lift analogues.

Advantages of Monacs loader scales.

Advanced shipping modes (actual, preset, prescription)

The on-board Monacs system is the only system in Russia that combines a weighing system and a transport monitoring system

The ratio of price to quality and functionality is the most optimal that is currently available on the international market

The ability to use almost any wi-fi network to communicate with the server without buying an expensive modem

The on-board weighing system of Monacs does not slow down the loader operation process

The ability to weigh the material when the vehicle is moving

When lifting, not only the lifting speed is taken into account, but also the acceleration of the boom, which allows you to obtain the required accuracy during normal, comfortable work of the driver

The operation principle of the Monacs on-board weighing system

This equipment makes it possible to accurately determine the weight of the bulk product using data such as the angle of the boom, the pressure in the system and the base angle of the loader itself, as long as it operates at a frequency of up to 500 hz/sec. The functioning limiting moment of such system is calculated using complex algorithms developed by specialists of the Weighing Equipment Works. Among the main advantages of this system is the ability to optimize most processes. The operator uses the database in automatic mode, when complex calculations are performed with on-board scales, and the obtained result is displayed on the monitor.

The Monacs on-board weighing system is a reliable and long on performance device. It provides you with many benefits: the ability to weigh and monitor simultaneously; accurate weighing, including when the vehicle is moving; vehicle monitoring for most characteristics, ranging from fuel consumption to mileage and efficiency factor; constant communication with the server via Wi-Fi or using a 3G modem; the use of modern software and providing free access to the server for 3 months; multiple loading modes - programmed, declared and actual modes.

An important advantage is also the quality-to-price ratio. It stands to mention that on-board scales with specific characteristics from the Weighing Equipment Factory are supplied with a cheaper price than foreign analogues. You can always use the professional advice in order to choose the right weighing equipment for a front-end or forklift loaders, taking into account all the operational characteristics of this equipment.

The complete set of the on-board weighing system

Standard list of equipment:

• Pressure transducer - 2 units.
• A set of adapters for the pressure sensor – 1 set.
• Touch screen tablet microcomputer - 1 unit.
• Bracket for mounting the tablet- 1 pc.
• Controller in the case – 1 pc.
• Inclination angle sensor – 1 pc.
• Mounting of the inclination angle sensor - 1 set.
• Cable wiring:
  • the power supply of the tablet microcomputer - 5 m.
  • the power supply of the controller - 5 m.
  • the connection cable of the controller to the microcomputer (RS-485) - 5 m.
• A set of fastening components.
• The maintenance manual with the registration certificate.
• The box for the Monacs loader scales

The complete set for the Monacs loader scales

Additional equipment:

• Printer for receipts;
• Volumetric fuel sensor on the vehicle;
• 3G modem for data transfer to a web server;
• GPS transmitter for determining the location of the vehicle.

The Monacs weighing and monitoring system is designed to keep records of loaded materials by various types of special equipment when the vehicle is stopped for weighing, as well as in motion, i.e. without stopping. It is used for front-end and forklift loaders.

The need to weigh explosive and inflammable loads or goods that are planned to be used in hostile environments arises in many enterprises. The inflammable loads are most often related to the oil refining, mining, chemical or food industries. Particular conditions require the use of special weighing equipment that is well protected from fires and explosions. The explosion-proof scales are used during operation in order to identify the mass of particularly dangerous goods.

Weighing Equipment Works produces high-quality scales specifications of this type and supplies them in an explosion-proof design to the production facilities. The explosion-proof platform scales as well as the railway and motor truck scales are used if explosive chemicals, gases or petroleum products need to be weighed. It is possible to ensure safety through the operation of the electric circuit method, protected from sparks.

Characteristics and protection level

Explosion-proof motor truck scales differ from traditional weighing equipment in design features and the presence of additional components that guarantee explosion safety.

Thus, the next components are applied:

• protected terminal boxes;
• optical insulators;
• protection units with internal fuses.

In addition, special explosion-proof sensors are used, including analog strain gauge sensors, as a result of which all explosion-proof scales are divided into types depending on the protection level used. This determines the scope of application in which such equipment will be used in the future.

For example, standard explosion-proof conveyor scales are allowed to use in rooms where dangerous substances are stored or their vapors may be released. Weighing Equipment Works uses in the scales production explosion-proof components only that is indicated on the appropriate label.

Their reliability is confirmed by all the necessary certificates. Explosion-proof railway truck scales can be used at any enterprises and in explosive zones controlled by the Federal Environmental, Industrial and Nuclear Supervision Service of Russia. All the documents of Weighing Equipment Works attached to the equipment regulate the use of electrical equipment located in explosive zones or use of intrinsically safe circuits with electrical devices located outside the explosive zone.

Electronic platform scales are used for weighing products in store houses, retail spaces and at the production place. They are widely used in the receiving centers of scrap metal and recyclable materials. The electronic scales have high accuracy, long service life, and the variety of models, that's why they are much in demand.

Operation principle

The electronic platform scales work quite simply. When the load is placed on the platform, strain gauge sensors located in its corners are triggered. The signal from them enters the cable reduction box. After the device has calculated the average value, the information is transmitted to the indicator. During transmission, the signal is converted into a digital value, which is displayed on the scoreboard.

Equipment models

There are industrial platform scales in the following designs: stainless steel, shockproof, floor scales. The first design is intended for use in production, where sanitary requirements for the room equipment are high. Stainless steel is resistant to corrosion effect and harsh chemical environment.

The second design is suitable for working with heavy loads exceeding the load capacity of the scales. Resistant to overload.

The third design is widely used in agriculture and store houses. Such scales can be floor and mortise.

Scales set

Standard platform scales consist of a horizontal platform for load placement, a junction box and a weight indicator. They are operated using a special block. The accuracy of the work is provided by strain gauge sensors. In the basic configuration the scales can be supplemented with a ramp. The equipment in the mortise version is not equipped with a ramp. The structural elements are made of materials resistant to deformation and mechanical stress. They are used to work with heavy loads.

Features and Benefits

By buying weighing equipment at the Weighing Equipment Works, you get reliable equipment at manufacturer's prices. There is a warranty for equipment. If defects are detected during the warranty period, their elimination costs the owner free of charge. When repairs are not possible, the seller changes the equipment without any additional charges. The scales are used in a wide temperature range and provide high measurement accuracy. They are resistant to negative external effects. Their continuous operation for a long period of time is possible. Each client has an assigned personal manager, whose tasks include consulting, assistance in choosing scales, making an application for delivery and solving any other current issues.

The Weighing Equipment Works offers various models of scales. Delivery is available. The distinctive features of the equipment are high measurement accuracy, ease of installation and operation, implementation of tasks necessary for the organization of the company's activities.

Electronic platform scales are available in a wide range of models. The designs may differ in technical characteristics and equipment.

All models in this category include:

• platform for load positioning;
• control unit;
• connecting box;
• weight indicator;
• strain gauge sensors.

The automatic weighing systems for cattle and small stock are used at any livestock production or farm with modern equipment. This equipment is needed in order to prepare an animal for slaughter or sale or check the state of its health. Most often, this type of animal scales are used that have already been tested by time and are distinguished by special functions that allow to eliminate the uncontrolled movement of the animal on the platform, thus fixing the exact weight.

LLC Weighing Equipment Works produces animal scales using modern characteristics. Thus, it is possible to choose a suitable model of automatic weighing systems that can work both offline and from the power supply network. Scales for cattle perfectly suits for registration of the weight of cows, calves, pigs, horses, sheep, etc. Such systems will become indispensable in pig farms, meat processing plants and in veterinary medicine.

Our company produces:

• Floor scales for animals Scales with hanging cage for animals Scales with a suspended cage on wheels for animals.
• The main advantages of using scales for animals
• Quality certificates are provided for all the equipment, which confirm the upbeat assessments and properties of the scales being sold.

Among the main advantages of using scales for weighing livestock are:

• high accuracy, thanks to which it is possible to identify the exact mass of the animal, even if it is constantly moving on the platform;
• safety of the weighing procedure due to the presence of appropriate barriers;
• the reliability of the elements provided by high-quality raw materials used by Weighing Equipment Works for the production of a weighing system for animals in combination with a special waterproof coating that provides protection from high humidity and destruction;
• Capability - all modern cattle weighing systems that are used today allow not only to measure the weight of the animal, but also to summarize the obtained data, and then transfer them to software or print.

Each assembly part of this type is equipped with strain sensors to obtain a higher accuracy of the result. Additionally, everyone can use the services of installation and delivery of electronic scales for animals to the destination. Weighing Equipment Works provides the most profitable cooperation conditions, in any case, the buyer is insured against any risks and problems.

Standard list of equipment

• Platform scales with barriers and gates
• Weighing device with the function of weighing animals
• Registration certificate
• The maintenance manual
• Primary verification of the National service of legal metrology of the Russian Federation
• Important: our company can manufacture scales for weighing animals according to your size request.

Additional equipment

• Ramp for easy entering of the animal on the scales
• Rollers and handles for easy transportation over short distances
• Low profile design. Specially developed design to reduce the height of the weighing platform
• Openside stand for the terminal
• Additional battery power

Conveyor scales is a high-stability metal device. It is supplied in one complex with high-quality electronic equipment. The main purpose is to calculate the mass of bulk products at the time of transportation along the conveyor. The products include coal, broken stone, cement, fertilizers, chemicals, and other similar products needed for industrial purposes.

Such conveyor scales are installed in the conveyor under roller supports. Weighing Equipment Works manufactures scales with precise technical and operational characteristics

Advantages of conveyor scales "VKA"

Version with 1, 2, 3 or 4 roller supports

The advantages of powder coating are, first of all, in the strength, cost-effectiveness and environmental friendliness of the coatin

Installation no more than 5-6 hours

From 1 to 4 strain gauges

Productivity from 100 to 9000 tons per hour

The scales are included in the State register of measuring instruments of the Russian Federation

Working hours 24/7

Compact size, convenient and reliable packaging for transportation (wooden boxes)

Advantages of cooperation:

• Large range of product selection;
• it is possible to choose and order individual scales for each customer;
• easy installation, which will take up to 4 hours;
• low maintenance costs.

You can order conveyor scales that are perfectly suitable for you.

Weighing Equipment Works offers two main types of conveyor scales:

• VKA scales. This model is characterized by a sufficiently high reliability and simplicity. Load receptors are installed on 4 strain gage sensors.
•  VKA-M model was created using German technologies.

The measurement takes place using a single strain gauge sensor. They are simple and reliable in operation.

The conveyor scales should have the main characteristics. Therefore, all the equipment of the Weighing Equipment Works has the necessary technical indicators. Key moments:

• the installation must be conducted without additional violations and changes to the conveyer;
• the components must have full protection from dust and moisture;
• all calculation data is collected, transmitted and stored in a single enterprise network;
• the weighing results are transferred to paper, it is possible to configure a flexible reporting system;
• the capacity of the scales is up to 400 t/h;
• the scales are available for belts from 400 to 1500 mm wide.;
• temperature operating modes of the scales are from - 30 ° C to + 40 ° C;
• design with 1,2,3,4 roller supports.

Weighing Equipment Works is known as a one of the best manufacturers. The cost is determined upon full examination of the customer's request. It is worth mentioning that the equipment will work continuously and uninterrupted, so it will last for a long time.

VKA conveyor scales

Easy-to-use and reliable conveyor scales for weighing bulk products on a belt conveyor.

The main advantages of this model are:

Time-tested reliability;

Easy to transport, install and maintain;

Easy maintenance even in the harshest operating conditions.

The first conveyor scales that were made in Russia with the use of German technology: simple, reliable, low cost.

This scale design has proven itself as a guarantee of accurate weight measurement, trouble-free operation and relatively low cost.

Basic characteristics:

• 1 to 4 strain gauge sensors;
• Continuous operation 24/7;
• Powder coloring;
• Capacity 100 to 9000 tons per hour;
• Compact size, convenient and reliable packaging for transportation (wooden boxes);
• Installation will take up to 5-6 hours.

Standard list of equipment:

• Load receptor;
• Weighing device;
• Speed sensor of the conveyer belt;
• Instruction manual set
• Software.

A screw weighing batcher is a specialized device that measures bulk materials in automatic or semi-automatic mode. By using such equipment, it is possible to ensure the full distribution of equal portions. The screw batcher for packing allows you to determine the time or logical sequence - substances will be measured by volume or mass in accordance with the chosen principle.

The main advantage is that this type of batchers of Weighing Equipment Works differs from any analogue by its simplicity of design and increased reliability. According to the type of process, they are all divided into batchwise and continuous action. The continuous action type automatically maintain proper performance in accordance with the tasks set by the operator. The batchwise screw batcher periodically feeds the measured material into the bucket. In this way various bulk products are dosed: cereals, soy, yeast, mill offals, flour, cement and other materials.

The main advantages of the screw dispenser

Easy installation and installation under the storage hopper

Automatic adjustment for different products and doses

The use of Camozzi pneumatics increases the reliability and durability of the equipment>

High productivity up to 240 bags per hour

A wide range in the choice of doses. The ability to dose bags from 5 to 50 kg on one model of scales

Stainless steel construction is possible

High packing accuracy thanks to an adaptive dosing system and the use of an additional screw for dosing accurately

The best price-quality ratio on the Russian market

Operation features of the batchwise weighing screw batcher

By means of a screw feeder, the material is taken from the storage hopper, after which it is transferred to the batcher. If necessary, the rotation speed of the screw can be changed using a drive which consists of a frequency converter and an asynchronous type gear motor. The material is transferred by the stream to the hopper of the screw batcher on the strain gauge sensors, then an electrical signal is sent to the controller.

As a result, a continuous correction of the rotation speed of the screws is carried out, which stop only if the specified mass of a specific dose has already been collected, for the purpose of unloading – packing into open bags is considered finished. Each screw batcher includes the following elements: mechanical; electromechanical; electronic. It is their full-fledged interaction that allows the high dosing accuracy.

If necessary, the equipment can always be reset to a different dose using it in combination with automatic or semi-automatic packaging machines. Screw type filling batchers of Weighing Equipment Works are easily installed under the storage hopper, they are characterized by high productivity. It stands to notice the accuracy of packaging and a wide range of dose selection. Even if we are talking about using semi-automatic equipment, the only operation that will have to be carried out manually is putting the bag on the batcher's neck.

The screw-type batcher is designed for dosing poorly bulk materials (cement, building mixes, powders, minerals, flour, starch, premixes, compound feed, etc.) into open bags.

Standard equipment of the screw batcher:

• Batcher included
• Weighing terminal VKD-001
• Pressure-regulating filter
• Two metering screw conveyers (rough/precise)
• Pneumatic clamp
• Cabinet with start-control equipment
• 2 quick-release funnels for bags (2-15 kg / 25-50 kg)

Standard equipment of the screw batcher:

• Conveyor
• Plain sewn closure system
• Metering hopper
• Power-operated turner
• Adapter for bags with a small neck, size: 150 * 150 mm.

The continuous belt batcher is used for continuous dosing of bulk products. The operation principle of such equipment is based on non-stop mass measurement of the materials being moved along the conveyor belt. By changing the belt's speed, you can automatically adjust the productive capacity.

Fields of application

The structural strength of continuous batchers can be used even in the most difficult operating conditions.

These are types of industry:

• mining industry;
• cement industry;
• metallurgical industry;
• food industry.

Structural features

Each continuous belt batcher is equipped with a forming funnel, strain gauge sensors are additionally installed on the belt conveyor. The auxiliary components are an electric drive with a gear motor, which is adjusted by a frequency converter. A special device holds the belt uptight and dosing is carried out by controlling the terminal of the belt-type scales.

Main functions

The mass of products can be measured in accordance with a given capacity and compare the result with the current capacity. The display of the belt batcher shows operating and emergency modes. If necessary, it is possible to perform calculations of coefficients for automatic calibration using such weighing equipment. During operation, the batcher is reliably protected from over-voltage in the power supply network.

Due to the presence of volatile storage, measurement results can be stored using autonomous power sources. Continuous testing of equipment in automatic mode is worth mentioning, as well as the ability to eliminate failures of electronic equipment without stopping the workflow.

The advantages of the equipment of Weighing Equipment Works are:

• excellent operational and metrological characteristics;
• digital control capability;
• the use of reliable imported components of Weighing Equipment Works;
• the possibility of verification using a special calibration device.

Additional options include a remote digital identifier, thanks to which the connection to the interface is carried out. Indicators such as capacity and the total mass of the material are displayed on the scoreboard. You can also use a special device for calibrating the batcher and a standard printer while information is transmitted via GSM/GPRS.

Delivery set of the belt batcher:

• Belt run-off switch - 2 pcs;
• Belt conveyor;
• Control panel with operator panel;
• Weighing platform;
• Speed sensor;
• Gear motor with asynchronous motor;
• Frequency converter;
• Cable wiring set;
• A set of instruction manual for the batcher.

The control system of the belt weighing batcher is performed on the basis of modern, industrial controllers of its own production.

The control system of the belt weighing batcher provides:

• Continuous weight dosing mode. The set capacity value is maintained by adjusting the movement speed of the material, depending on the weight load on the conveyor belt of the batcher.
• Continuous weight dosing mode.
• The batcher supports the specified capacity.

IN-LINE elevator scales

Today, we can observe an increased demand for in-line elevator scales in the market, it is possible to choose the proper equipment of this type, taking into account certain issues. By using such devices, the consumption of different bulk materials is effectively controlled, which are dosed more accurately.

On top of that you can always use a special gate valve as a kind of distributor. As soon as the specified settings are achieved, the flow of bulk materials stops automatically. In-line elevator scales are currently used in a wide variety of industrial fields.

Most often they are used:

• where the processing of various goods is required;
• in the food industry to comply with the distribution of individual components; in the process of manufacturing building materials; in the chemical industry

Advantades of elevator scales

    It is in the State Register of Measuring Instruments

    High resistance to abrasion

    Control of the production process with the help of special software

    Capacity from 25 to 400 tons per hour

    The device is pre-calibrated and tested at the factory

    The error is 0.5-2%

    The possibility of operating the equipment at temperatures from -30 to +40°C

    The possibility of manufacturing in explosion-proof design

Operation principle of elevator scales

In order to make the weighing of the required bulk volume, a continuous batcher consistently determines the characteristics of the centrifugal force arising from the contact of the goods with the platform. The special shape allows you to accurately reflect the results of weighing on the monitor, which takes only a few minutes. In order to take the readings of indicators of centrifugal force as clearly as possible, a special sensor is used installed on the base of the tray in Weighing Equipment Works.

The received information is carefully processed, after which it is transmitted to the weight controller. The universal software for the continuous batcher makes it possible to get an accurate result even with the rapid change of goods on the platform.

The main benefits of in-line elevator scales

Weighing Equipment Works produces scales that have a high level of reliability so you can weigh any bulk goods, taking into account all the data thanks to the software. It also allows you to print reports and other documents as may be necessary.

Model range of elevator scales

Modification   LDND-P-25

Minimum capacity, tons per hour      1

Maximum capacity, tons per hour     25

Overall dimensions of the primary strain gauge transducer, max, mm 371x371x255

The mass of the primary strain gauge transducer, max, kg 18

In-line scales - LDND-P bulk materials batcher is used for automatic continuous monitoring of the mass flow of granular, powdery and pulverized bulk materials in a free flowing stream. When installing an additional valve, this type of in-line scales performs the function of a batcher, blocking the flow when a set dose of material is achieved. The main application fields are processing, food, chemical industries and production of building materials.

Advantages of in-line scales:

• Extremely high accuracy - from 0.5 to 2%;
• The best price-quality ratio on the Russian market;
• High reliability of the scales;
• Weighing of almost all bulk materials in a free flowing stream;
• The supply capacity of software to account the work of scales and print out various reports;
• Sticking of the product does not affect the measurement system;
• High resistance to abrasion effect;
• Data transfer to the Process Control System of the company is possible;
• Easy to maintain;
• The possibility of using the scales as a batcher, dosing a given amount of material, or maintaining the required flow (optional); 
• The possible production of stainless steel elements in contact with the material (optional);
• The possible production of explosion-proof design (optional).

The fundamental functionality of in-line scales:

• special software gives an opportunity to control the production process (optional);
• measurement and display of the current material consumption;
• product accounting;
• flow control by means of an adjustable valve (optional);
• dosing (due to a controlled valve blocking the flow when a set dose is achieved);
• output to external circuits of a signal that the weight has reached the set value.

For those companies that constantly work with bulk or granular materials, it is recommended to use a special weight measuring device that can ensure prompt and efficient packing of big bags. This allows you to distribute cereals, grains, seeds, bulky building materials, etc. by doses.

Flexible intermediate bulk containers, called big bags, are easily filled with granular raw materials, fuel materials, sand and other contents. Such containers are made of high-strength polypropylene fabric, which favorably distinguishes them from traditional containers intended for bulk materials. Big-bags are used due to the fact that they differ in high performance and consumer characteristics, at a relatively affordable cost and they can be used to solve many storage and delivery issues.

Weighing Equipment Works' weight measuring device for packing into flexible intermediate bulk containers are represented by high-quality and reliable devices based on a metal structure - it's strong and stable. It has a special device designed to install a flexible intermediate bulk container and clamp its neck. A soft big bag is inflated with compressed air, thereby it is being prepared for filling. The high-strength pneumatic assembly components supplied by Weighing Equipment Works are used to control the dosing.

Advantages of a weight dispenser for packing in Big Bags

Depending on the dosed material, it is possible to use a variety of loading devices - a sector flap (gate valve), a screw feeder, a vibrating feeder, a belt feeder

High dosing accuracy ±0.1%

Simple and clear calibration of the dispenser

Non-volatile memory for storing the weighing log

Fast transition to another dose - from 500 to 2000 kg

Application of tenzo and electronic components, as well as pneumatic equipment of leading foreign manufacturers

The ability to communicate with a PC to transfer data to the automated control system of the enterprise via the Modbus protocol

Automatic adjustment of the dispenser when switching to another dose and (or) other material

How does a weight measuring device for packing in a big bag work

Distribution of flexible containers to batchers takes place in two stages: rough and precise. In the first stage, the flexible containers is filled by 95%, then the precise mode is used until it is completely filled, after which the big bag package is removed and another one is installed in its place. Such batchers usually demonstrate a capacity of more than 10 tons per hour. There is also a minimum weight of bulk material - 100. In order to allocate the equipment for packaging bags effectively, a flat area is required and the ability to connect the equipment to the power network and supply the compressed air. This is simple: A bag is put on a special clip. The filling procedure is started, but before that the neck is firmly fixed and the container is filled by air supply. The bulk material is packed in containers to the desired level.

This type of weighing measuring devices is used for packing various bulk products into Big-Bag containers. The Big-Bag batcher (big bag filling station) can be used for dosing mineral fertilizers, sugar, salt, cereals, seeds, fuel pellets, plastic pellets and other bulk materials.

Standard equipment of the batcher for packing in Big Bags:

• Telescopic batcher frame with loading funnel, dosing flap rough/precise with pneumatic drive and manual clamping of the bag's neck, including:
• strain gauge sensor - set
• balancing box - set
• Weight frame with hooks
• Control cabinet with start-control equipment
• Weight converter-controller VKD-001 with protection level IP65
• The maintenance manual

Additional equipment of the batcher for packing in Big Bags:

• Pneumatic clamp of the bag's neck
• A set of equipment for preliminary inflation of the bag
• Aspiration of the system
• Stainless steel design (valves, flow conditioner and weighing funnel)
• Explosion-proof design of the scales
• The complete set of the batcher with various loading devices:
• screw feeder
• vibrating feeder
• belt feeder
• Software for weighing accounting.

A weight batcher is used to conduct fast packing of bulk products without making much effort. It makes it possible to significantly speed up the process of product distribution without compromising productive capacity and accuracy of results. This optimizes the work of many enterprises and reduces production costs.

The main advantages of a weight dispenser for bagging bulk materials

Easy installation and installation under the storage hopper

Automatic adjustment for different products and doses

The use of Camozzi pneumatics increases the reliability and durability of the equipment

The number of bags per hour is from 400 to 450 depending on the dose. Without taking into account the operator's work time

The best price-quality ratio on the Russian market

Stainless steel construction is possible

High packing accuracy thanks to an adaptive dosing system

The ability to dose bags from 2 to 50 kg on one model of scales

The main advantages and operation principle of gravity-type weight batchers

Today the Weighing Equipment Works offers gravity-type weighing batcher for packaging in open bags. Their main advantages are: efficiency of packing; ease of operation; high strength; exceptional accuracy. The operation of filling batchers allows you to pack more than 200 bags per hour. Managing such equipment is quite simple due to the special remote control. In particular check out DFSM 2 - 50 semi-automatic batcher. All operations are performed automatically except for putting-on the bag. The operation principle of such equipment is based on strict dosing of individual portions into a bag fixed with clips, which is securely held like this on the neck of the scales. The fractions of bulk substances can vary from 7 to 15 mm.

The main advantages of batchers of this type are:

• ease of installation and the possibility of installation under the storage hopper;
• improved productive capacity;
• exceptional accuracy of packing in open bags;
• self-adjustment depending on the type of product is possible;
• you can adjust a specific dose;
• exceptional quality at an affordable price;
• reliability and durability of operation;
• the possibility to order the weighing equipment of this type made of stainless steel for subsequent operation in difficult conditions.

Gravity batchers are distinguished by the simplicity of the device while demonstrating good productive capacity characteristics. The name of such equipment is due to the operation principle: the products in the bags come from top to bottom under the influence of their own weight. It is possible to use this type of weight batchers for packing food products. The representatives of the Weighing Equpment Works took this into account making separate stainless steel elements in each model in order to make them easier to clean and disinfect in the future.

The gravity batchers of the DFSM type is designed for packing in open bags of powdered, grain, granular and lumpy products such as (potash fertilizers, salt, sugar, cereals, seeds, fuel pellets, plastic pellets and other similar materials) with a grain composition of up to 20 mm without a product sealing system. The packing procedure takes place directly into the bag while the digital display of the batcher shows the actual mass of the packaged product in the bag.

Standard equipment of batcher:

• Batcher
• Weighing terminal
• Pressure-regulating filter
• Two-speed gate valve (rough/precise)
• Pneumatic clamp
• 2 quick-release funnels
• Aspiration casing

Additional equipment of the batcher:

• Conveyor
• Plain sewn closure system
• Metering hopper
• Rack-holder for bagging machine with height adjustment

Innovative Monacs Forklift Scales: universal weight control solution

The Monacs forklift scales represent an innovative solution from the Weighing Equipment Factory LLC, designed for reliable control of the weight of the cargo transported by the loader. These scales are a compact on-board weighing system integrated directly into the driver's cabin to ensure accurate weight determination and overload prevention, which is critical for safe and efficient operation of the loader.

The Monacs on-board forklift weighing system includes a sensor mounted on the loader platform and a tablet that displays the weight of the load in real time. When the loader is moving, the sensor transmits data to the display, displaying the weight of the cargo at each stage of transportation. This information is useful for monitoring loading and unloading, as well as for optimizing routes.

The Monacs on-board forklift system has a number of advantages:

- Weighing accuracy: Guaranteed measurement accuracy of up to a gram avoids overloads and damage to the cargo, ensuring maximum reliability.
- Easy installation: Installing the scales on a forklift truck does not require special skills or tools, which makes the process quick and convenient.
- Versatility and ease of use: The scales can be easily adjusted to different units of measurement, simplifying the processes of operation and management of cargo transportation.

Ultimately, forklift scales are an essential solution for those who care about the safety and efficiency of work on loaders. The use of scales will effectively control the weight of the cargo, prevent overloads and ensure the safety of transportation operations. Consider installing scales on your forklift truck – this will be a profitable step for your company and the success of your business!